Sheet Metal
Our Sheet Metal division specializes in cold sheet metal stamping and offers a wide range of robotic presses supported by coil feed lines. We are capable of producing complex components with precision and reliability for various industries, including automotive, heavy transportation, home appliances, HVAC, and more.
Components Sector
Automotive
Components
Home Appliances-Air Conditioning Sector
Presses
The core activity of S.P.L. Industries is cold stamping of sheet metal. Our stamping department is equipped with 13 large presses, serviced by state-of-the-art 6-axis robots and coil feed lines up to 1,500mm wide. We specialize in transfer molds, tandem line molds, progressive dies, and manual molds.
4000 ton press line tot.
1 800 ton head press with 100 ton pneumatic cushion
•max height: 1430 mm
•min height: 1240 mm
•dim. Table: 3350x2130 mm
N°1 1000 ton head press with 400 ton hydraulic cushion
•max height: 1498 mm
•min height: 888 mm
•dim. Table: 3360x2130 mm
4 500 ton intermediate presses
•max height: 1350 mm
•min height: 1130 mm
•dim. Table: 3350x2130 mm
N°7 6-axis anthropomorphic robots
N°2+2 parcel loading stations at the beginning and end of the line (also loading in Cx2 with double Roland probe)
2000 ton press line tot.
N°1 1000 ton head press with link drive
•max height: 1518 mm
•min height: 1135 mm
•dim. Table: 3100x2000 mm
1 500 ton end-of-line press
•max height: 1347 mm
•min height: 1140 mm
•dim. Table: 3355x2135 mm
N°1 500 ton intermediate press
•max height: 1387 mm
•min height: 1195 mm
•dim. Table: 3355x2135 mm
4 6-axis anthropomorphic robots
2 parcel loading stations (also loaded in CX2 with double Roland probe)
Clearing 1200 ton.
1200 ton mechanical clearing press
Floor: 4600 x 2600
Lateral Passage: 1600 mm
Robot: n°1 6-axis 420kg robot on the wrist for transfer handling
Coil serving line: 1500 mm, maximum capacity 27 tons
Mecfond 600. ton
Mecfond 600 ton robotic mechanical press
Lateral Passage: 2300mm
Table Size: 3500 x 2280
Robot: 6-axis robot with a 160kg payload for transfer-type handling
Coil Feed Line: 1300mm width, with a maximum decoiler capacity of 27 tons
Clearing 500 ton.
500 ton mechanical clearing press
Floor: 3100 x 2100
Side passage: 2000 mm
Complete with electronic coils: 1500mm and 27 ton reel
Sheet Metal Department
The sheet metal department carries out the final phase of the production cycle before shipment. Where required, stamped parts are further processed by welding small components as specified in the design, such as screws, nuts, and cages, to deliver a finished product.
Robotic welding
Cnc welding
Manual Welding
Maintenance Department
We rely on qualified personnel and a custom management software that allows us to handle the maintenance of equipment and machinery through detailed scheduling for both preventive maintenance and extraordinary maintenance reported by the Production-Quality departments. This organization enables us to ensure production continuity, product quality, and reliable supply. Supporting our maintenance efforts is a spare parts warehouse managed with a bar-code system interfaced with the management software, which is stocked with all critical spare parts for both molds and machinery.
Maintenance management software
Mold maintenance
Machinery maintenance
Mold and machinery spare parts warehouse
Quality Laboratory
In today’s market, the Quality factor holds a primary and increasingly prominent position. By taking this parameter seriously in all production activities, S.P.L. Industries has established itself among the most prestigious leaders.
Measuring machine cmm - dea global image
Measuring machine cmm – dea global image
* Granite worktop with anti-vibration pneumatic balancing
* Plane dimensions 3180x1400 mm, useful measuring volume 1200x2200x1000 mm
* Motorized automatic structure
* Thermal compensation system
* Point-to-point or continuous measurements (scans)
* Rotating head, complete with a wide range of styles/accessories
* PC-DMIS measurement software 2018 rev.
Exagon-absolute arm 7axes
Hexagon-absolute arm 7 axes
*Integrated RS4 scanner with 2.5 m measurement volume
* Zero Gravity counter balance with Smart-Lock
* Absolute encoders
*Digital camera and working light
* B89 certification
* RDS interface software
* “ControlX” quality control measurement software
* Reverse engineering measurement software “DesignX”
Faro Quantum Scan Arm 7-Axis
Faro Quantum Scan Arm 7-Axis
* “ControlX” quality control measurement software
* Reverse engineering measurement software “DesignX”
* Wifi connection
* Internal counterbalance system
Logistics
The Logistics department is primarily responsible for storing finished products, following the FIFO (first in, first out) rule and managing JIT (just in time) deliveries. Additionally, it handles the arrival and storage of raw materials. A high-capacity tow cart is used to move molds in process to the presses.
Contacts
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